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Vertical-Tower Machine

Tower Machine

Vertical Tower Label Printing Machine – RK F 320 Series

01 — Overview

Tower Type Label Printing Machine Manufacturer in India

Not every label printer has a 40-foot hall to spare. A vertical tower label printing machine stacks its printing units upwards instead of laying them out in a line, so a five or six colour flexo press with inline die cutting fits in about 12 feet of floor length. For a growing label business – or a manufacturer bringing label printing in-house – that footprint is often the deciding factor.

The RK F 320 is RK Label Machines' vertical tower flexo rotary label printing machine. The published configuration has five colour flexo printing units with IR lamp based hot air dryers on every unit and one UV dryer unit (with the facility to upgrade to all UV), an individual IR and UV dryer window system, an online rotary die-cutting unit with waste matrix rewinding, a lamination unit, a turn bar for back side printing, an imported ultrasonic web guide and load-cell tension control. It prints a 310 mm width and 430 mm length at 60-70 m/min, and stands 10 ft high, 5.5 ft wide and 12 ft long. RK Label Printing Machinery Pvt. Ltd. manufactures it in Ahmedabad, Gujarat, and the same platform is available in 1, 3, 5 and 6 colour versions.

This page explains what a tower machine is, what the RK F 320 includes, and how to decide whether it is the right press for your labels.

02 — Specifications

Technical Specifications

Model No
  • RK F 320/5 COLOUR
Machine Type
  • Five Colour Flexo Rotary Label Printing Machine With One UV Dryer Unit
  • Individual IR & UV Dryer Window System
Printing Unit
  • 5 Color Flexo Printing Unit
Dryer System
  • IR Lamp Based Hot Air Dryer System For All Printing Unit
  • 1 UV Dryer System (Facility of Upgrade)
Unwinding Unit
  • Max Roll ø600mm
  • 3” Air Shaft (75mm)
  • Electronic Web Guide for Paper Movement (IMPORTED: ULTRASONIC BASED SYSTEM)
  • With Splicing Table & Paper Holder for Paper Joining
  • Auto Electronic Tension Controller with Load Cell Feedback (IMPORTED)
Printing System
  • Individual Motorized Anilox Roll System for Each Printing Unit
  • Printing Unit Adopt 360 Degree To Regulate Each Unit
Registration
  • Dial Gauge for Printing Registration
Die Cutting
  • Online Rotary Die Cutting unit with waste matrix rewinding
Lamination
  • Lamination Unit
Turn Bar Unit
  • Turn Bar Unit for Back Side Printing
Rewinding Unit
  • Max Roll ø450mm
  • 3” Air Shaft (75mm)
  • Auto Electronic Tension Controller with Load Cell Feedback (IMPORTED)
Motor
  • Main Motor 5 HP 3 Phase AC Variable Speed Control System
Speed
  • 60-70 m/min
Max Paper Width
  • 320 mm
Max Printing Width
  • 310 mm
Max Print Length
  • 430 mm
Power Consumption
  • 12 HP 3 Phase
UV Power
  • 5HP
Dimensions
  • Height 10 Ft, Width 5.5 Ft, Length 12 Ft
Extra Option
  • ALL UV DRYER
  • VIDEO MONITOR
  • COLD FOIL/LAMINATION UNIT

03 — What Is It

What Is a Vertical Tower Label Printing Machine?

A vertical tower (or tower type) label printing machine is a flexographic press whose printing units are arranged one above the other in a tower. The web runs up the tower through each colour, is dried between units, and comes back down into the die-cutting and rewinding section. The result is a multi-colour label press with a small floor footprint and a short web path.

The RK F 320 is a flexo rotary label printing machine on this layout, with ceramic anilox rollers and an individual motorized anilox system on every unit, dial gauge registration, and a 5 HP AC variable speed main drive. Labels are printed, laminated where required, die-cut and rewound as finished rolls in one pass.

04 — Key Features

Key Features of the RK F 320 Tower Machine

Five Colour Flexo Printing in a 12 ft Footprint

Five stacked printing units cover four-colour process artwork plus a spot colour, white or varnish – on a machine 12 ft long. The platform is also built in 1, 3 and 6 colour versions.

IR Hot Air Dryers on Every Unit, One UV With Upgrade Facility

Each unit has an IR lamp based hot air dryer. One UV dryer unit is fitted as standard, and the machine can be upgraded to all UV later. An individual dryer window system on every unit lets the operator see and adjust drying at each colour.

Online Rotary Die Cutting With Waste Matrix Rewinding

The die-cutting unit cuts the label shape inline and rewinds the waste matrix, so the machine delivers finished label rolls straight to the rewinder.

Lamination Unit and Turn Bar

The lamination unit applies a protective or decorative laminate inline, and the turn bar allows back side printing in the same pass.

Ultrasonic Web Guide and Load-Cell Tension Control

The unwinding unit uses an imported ultrasonic electronic web guide with a splicing table and paper holder for paper joining, and an imported auto electronic tension controller with load cell feedback. The rewinding unit has the same tension control. The web stays centred and at a steady tension through the tower.

Individual Motorized Anilox and 360° Unit Regulation

Every printing unit has its own motorized anilox roll system and adopts 360° regulation, so each colour is set up on its own, with a dial gauge for printing registration.

05 — How It Works

How Does the Vertical Tower Printing Machine Work?

The label roll (up to 600 mm diameter) is loaded on the unwinding unit. The ultrasonic web guide keeps it centred and the load-cell tension controller holds it at a steady tension as it enters the tower.

The web climbs through the printing units one after another. At each unit a ceramic anilox roller meters ink onto the plate, the plate prints the image, and the web passes through that unit's IR hot air dryer – or the UV dryer where fitted – before the next colour. The turn bar flips the web for back side printing when the job calls for it, and the lamination unit applies laminate after printing.

The web then comes down into the online rotary die-cutting unit, where the label shape is cut and the waste matrix is stripped and rewound. The finished label roll winds on the rewinding unit (up to 450 mm diameter) under its own tension control. The operator sets speed and registration with the variable speed drive and the dial gauges at each unit.

06 — Applications

Applications of the Tower Type Label Printing Machine

Self-adhesive product labels
food, pharma, cosmetics, chemicals and consumer goods.
Water bottle and beverage labels
the RK F 320 5 Colour is also configured as a water bottle sticker printing machine.
Laminated labels
using the inline lamination unit for durable or glossy labels.
Two-sided labels
using the turn bar for back side printing.
Short and medium runs
where a compact press with quick setup suits the job mix.
In-house label printing
for manufacturers who want to print their own labels in limited space.

07 — Materials

What Materials Can It Print?

The RK F 320 runs the self-adhesive label stock and paper, within a 320 mm paper width. Anilox rollers and printing cylinders are supplied to your requirement, so share your actual materials and artwork with RK before the specification is fixed.

09 — Why RK

Why Choose RK Label Machines?

RK Label Printing Machinery Pvt. Ltd. has manufactured label printing and converting machinery in Ahmedabad, Gujarat since 1995, operates three manufacturing units and supplies customers in 23+ countries. The tower machine has been a core RK product for label printers who need multi-colour printing with inline die cutting in a small space, and it is configured to the customer's colour count, drying, lamination and options rather than sold as a fixed model. RK's slitting, inspection and die-cutting machines complete the line from one supplier.

10 — Selection Guide

How to Select the Right Configuration

  • Colours: count the colours on your regular jobs. The RK F 320 comes in 1, 3, 5 and 6 colour versions.
  • Drying: start with IR hot air plus one UV unit, or specify all UV if your ink mix is mainly UV.
  • Finishing: the online die-cutting unit with matrix rewinding is standard; add the lamination unit, turn bar, cold foil or video monitor as your jobs need.
  • Label sizes: the print width is 310 mm and the print length 430 mm – check your label layouts.
  • Floor space: 10 ft high, 5.5 ft wide, 12 ft long, plus operator clearance. Confirm the ceiling height for a tower layout.
  • Output: 60-70 m/min published; calculate labels per shift from your label repeat.

11 — Price

Tower Type Label Printing Machine Price in India

The price of a vertical tower label printing machine depends on the number of colours, drying arrangement, die-cutting, lamination, turn bar and options, anilox and cylinder sets. Prices are quoted ex-works Ahmedabad with GST at 18% applicable; engineer transport and stay for installation and training at your site are borne by the customer. Share your label materials, sizes, colour count and monthly volume with RK and the engineering team will recommend a configuration and quote against it.

12 — Machine Video

13 — FAQ

A flexo label press whose printing units are stacked vertically, giving a multi-colour press with inline die cutting in a compact floor footprint. The RK F 320 is 12 ft long.

The published configuration has five colours; the series is available in 1, 3, 5 and 6 colour versions.

60-70 m/min. Actual output depends on substrate, artwork and ink.

310 mm print width on a 320 mm paper width, with a 430 mm print length.

One UV dryer unit is fitted as standard, with IR hot air dryers on every unit; the machine can be upgraded to all UV.

Yes. An online rotary die-cutting unit with waste matrix rewinding and a lamination unit are included.

10 ft height, 5.5 ft width and 12 ft length, plus clearance for the operator and reel loading.

12 HP 3 phase, with 5 HP for UV. The main motor is 5 HP.

RK Label Printing Machinery Pvt. Ltd., Ahmedabad, Gujarat, India.

Contact RK Label Machines with your label materials, sizes, colour count and expected monthly output.

Get the Right Tower Machine for Your Production

A tower machine gives you multi-colour label printing and inline finishing in the space of a small room. Tell the RK team what you print, which materials you run, your label sizes, colour count and monthly output, and the engineering team will configure the RK F 320 to suit. Request a customised quotation today.

Get a Customized Machine Quote

Our engineers are ready to help you choose the right production line. Send us your requirements for a detailed proposal.